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blogThe production steps of the network cable crystal head are as follows:
Prepare tools and materials
Mesh pliers: used for stripping, cutting and pressing crystal heads.
Network cable tester (optional): used to test whether the made network cable is connected.
Network cable: Cut the appropriate length of network cable as required.
Crystal head: RJ45 type to ensure good quality.
Stripping wire
Use the wire stripping function of network pliers to cut one end of the network cable evenly.
Insert the trimmed network cable into the stripping notch of the network pliers. Note that the network cable should be inserted directly until it resists the gear behind the network pliers.
Grip the wire clamp slightly, rotate it slowly, and peel off the outer sheath of the wire to expose the 4 pairs of 8 core wires inside.
III. Sorting and Cropping
Arrange the peeled 8 core wires in the specified order. For straight wires (commonly used in general home production), the order is: white orange, orange, white green, blue, white blue, green, white brown, brown (ie 568B standard).
Use the wire cutter of the net pliers to cut them perpendicular to the direction of the core wires to ensure that the length of each core wire is the same.
Fourth, insert the crystal head
Hold the crystal head horizontally with your left hand, so that the card head of the crystal head faces up and the line entrance faces down.
Cut the 8 core wires arranged in parallel to align with the crystal head opening and insert them side by side to ensure that each core wire is inserted into the bottom of the crystal head and cannot be bent.
Five, press the crystal head tightly
Put the crystal head of the mesh cable into the crimp gap of the mesh cable pliers.
Press down the handle of the wire clamp and press it hard so that the pins of the crystal head can be inserted into the core wire of the wire, and it is in good contact with it.
Test (optional)
If a network cable tester is used, the crystal heads at both ends of the made network cable can be inserted into the corresponding ports of the tester.
Turn on the "alignment" function of the tester and observe whether the indicator lights are on in sequence. If all 8 indicator lights flash green in sequence, it proves that the network cable is successfully made.
Precautions
When making network cables, ensure that the core wires are arranged in the correct order, otherwise it may cause the cable to fail to communicate or its performance to decline.
When pressing the crystal head, press hard to ensure that the pin is in good contact with the core wire.
During stripping and cutting, be careful to avoid damage to the core wire.
For different application scenarios (such as computer-to-computer connections), it may be necessary to make crossover wires, and the order of the core wires will vary (one end uses the 568A standard and the other end uses the 568B standard).
Through the above steps, you can make a network cable crystal head that meets the requirements.
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